LDX-028A Servo Set Tool CNC Circular Saw Blade Double Grinding Head Side Angle Gear Grinding Machine

Product Description

LDX-028A Servo Set Tool CNC Circular Saw Blade Double Grinding Head Side Angle Gear Grinding Machine

Lidexin CNC system part:

1,Control system hardware: It is the core part of the CNC circular saw blade grinding machine, responsible for receiving and processing various input signals, and controlling the movement and operation of the equipment.

2,The hardware mainly includes CNC controller, PLC, touch screen, sensor and so on. Numerical control controller is the brain of the whole system, which has powerful computing and processing ability, and can realize high-speed and high-precision motion control. PLC is used for logic control and auxiliary functions; As a human-machine interface, the touch screen is convenient for the operator to set parameters and control operations; The sensor is used to detect the operating status and position information of the equipment and provide feedback signals for the control syste

3,It is the key to realize various functions of gear grinding machine, including grinding program, parameter setting, motion control, fault diagnosis and other modules. Grinding program programming module can automatically generate grinding track and machining program according to the tooth profile parameters of saw blade and grinding process requirements. The parameter setting module allows the operator to set parameters such as wheel speed, feed speed and grinding depth according to different saw blade materials and specifications. The motion control module is responsible for controlling the movement of each axis of the equipment to achieve accurate position and speed control; The fault diagnosis module can monitor the operating status of the equipment in real time, discover and diagnose the fault in time, and provide the corresponding alarm information and solutions.

4,Selection of grinding parameters: Reasonable selection of grinding parameters is the key to ensure grinding quality and efficiency. Grinding parameters mainly include grinding wheel speed, feed speed, grinding depth, grinding times, etc. The higher the speed of grinding wheel, the higher the grinding efficiency, but at the same time, it will increase the risk of grinding wheel wear and burn. Too fast feed speed will lead to excessive grinding force, affecting the precision and surface quality of the saw blade; If the grinding depth is too large, it is easy to cause deformation and damage of the saw blade. Therefore, it is necessary to choose the appropriate grinding parameters according to the material, tooth shape, size and other factors of thesaw blade.

5,In order to improve the cutting performance and service life of the saw blade, it is necessary to chamfer the top and bottom of the saw blade. The Angle and size of the chamfer need to be selected according to the requirements of the saw blade, and it is generally processed by high-speed grinding to ensure the surface quality and dimensional accuracy of the chamfer.

6,Cooling system: In the grinding process, a lot of heat will be generated, if not cooled in time, it will lead to increased grinding wheel wear, saw blade deformation and other problems. Therefore, the CNC circular saw blade grinding machine needs to be equipped with an efficient cooling system, usually by water cooling or air cooling. The water cooling system cools the grinding wheel and saw blade by circulating water, which has a good cooling effect, but the coolant needs to be replaced regularly. The air cooling system blows the cold air to the grinding wheel and saw blade through the fan, the cooling effect is relatively poor, but the structure is simple and easy to maintain.

7,In order to reduce the wear and friction of the equipment and improve the service life of the equipment, it is necessary to lubricate the moving parts of the equipment such as the guide rail and the lead screw. The lubrication system generally uses automatic lubrication to inject lubricating oil or grease into the moving parts regularly and quantitatively to ensure the normal operation of the equipment.